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[-254-]
CANDLE MAKING.
IT must be a very young man who does not remember
that most noisome invention the mould candle, accompanied
by its still more noisome companion — a pair of
snuffers; and yet how should we stare, if on the table of
the most modest household they should again appear.
Indeed, they seem as much a thing of another age as the
flaring flambeau and its rude extinguisher, which may yet
be seen suspended from the scrolled iron-work about the
doors of old family mansions. This light of other days
sprang directly out of the domestic grease-pot: its manufacture
was a rude, not to say disgusting handicraft, and
if anyone had been bold enough to say that one day a new
light would arise, that would materially affect the destinies
of a whole people, Bedlam would have been thought his
proper destination. Yet this seeming dream of delirium
has come to pass; and the production by negro free labour
of palm oil, now so largely used in the manufacture of soap
and candles, has greatly assisted in giving a check to the
slave trade.
Noticing the other day the extraordinary piles of casks
incumbering the wharf of Messrs. Price and Co. 's Patent
Candle Company at Battersea, we could not help looking
upon them as so many dumb missionaries ever circulating
[-255-] between England and the gold coast of Africa, spreading
civilization and religion over the latter hitherto benighted
region. And the introduction of a new commodity for the
supply of a common want, has again re-acted favourably
on the labour of the particular trade to which it refers.
Instead of the chandler's shop, where the simple process of
melting refuse animal fat alone engaged the intelligence of
the workmen, we saw in this establishment a vast laboratory,
and in place of mere mechanics directing the works,
a practised chemist availing himself of the last word of
science and the best products of mechanical skill. Instead
of the grease-pot or the beeswax cake comprising the whole
repertory of the trade, the museum of the establishment
sets before our eyes the products of a hundred climes, which
may be ranked among the raw materials of the manufacture.
The animal, vegetable, and mineral worlds are laid under
contribution for the same end. The Shea Butter — butter
of Abyssinia —a vegetable product first mentioned by
Bruce; petroleum of Ava, a mineral; the beautiful insect
wax of China; the cotton pod, which yields the last new
light of America; the hundred-and-one nuts of tropical
climes; and even the fat of the tiger, may here be seen,
proving that the efficient production of even so insignificant
a thing as a candle necessitates a knowledge of a large
range of sciences, and includes within its grasp not only
the contents of the grease-pot, but the analogous products
of the whole world. The process of manufacturing candles,
as carried on at the works of Price's Patent Candle Company,
which we propose briefly to describe, is one of the
most interesting sights in London. The two establish-[-256-]ments
are known as Belmont, at Vauxhall, and Sherwood,
at Battersea; and the huge corrugated iron roofs of each
are doubtless well known to the reader who is in the habit
of passing frequently up the river. The manufactory at
Sherwood is by far the largest; indeed, at Belmont little
more than the production of night-lights and the packing
of the manufactured goods is proceeded with. At Sherwood
the works cover twelve acres of ground, six of which
are under cover; and to this establishment we wish to
carry our reader. The raw materials principally used in
this manufactory are palm oil, cocoa-nut oil, and petroleum ;
the first, however, is used in by far the largest quantities,
and to its preparation for the manufacture of candles we
shall first draw attention. Palm oil, as imported, is of a
deep orange colour, of the consistency of butter at midsummer;
hence it will not flow out of the cask like the
more fluent oils; and to assist this costive tendency — the
first care of the manufacturer — the following plan is
pursued: the casks of oil, as they arrive from the docks,
are transferred to a large shed, the floor of which is traversed
from end to end with an opening about a foot wide,
which is in communication with an underground tank.
Over this opening the bung-hole of each successive cask is
brought, and the persuasive action of a jet of steam thrown
into the mass speedily liquefies and transfers it to the underground tank. Herefrom the oil is pumped by steam
power to what may be called the high service of the establishment,
gravitation being sufficient to make it carry
itself to the distilling-rooms. Palm oil and all animal oils
are made up of three elements — a very hard body, called stearic acid, a liquid termed oleic acid, and a white syrupy [-257-]
body, which acts as a base to the other two. Now these three companions agree admirably in nature, but the moment
art attempts to convert them to her own purposes in the
formation of candles, a little difficulty arises — the glycerine
turns out to be the slow man of the party; like many good
men and true, its illuminating power is found to be greatly
deficient to that of the company it is in, and hence its
ejection is voted by the scientific candle maker. Not long
since, this was performed by the process termed lime saponification.
By this method cream of lime was intimately
mixed with the fatty matter to be acted upon, and the
principle of chemical affinities coming into play, the different
ingredients, like the dancers in a certain coquettish waltz,
forsook each other for new comers; thus the stearic and
the oleic acids waltzed off with the lime, leaving the
glycerine by itself, dissolved in tears — the resultant water.
No sooner, however, was this arrangement completed, than
it was broken up by the introduction of strong sulphuric
acid, which in its turn waltzed away with the lime, leaving
the fat acids free. This was an expensive process, however, inasmuch as, independently of the cost of the lime
and sulphuric acid, the stearic acid obtained was comparatively small in
quantity, and the whole of the glycerine was wasted. The next step in the process is known as the
sulphuric acid saponification, the fat acids being exposed to sulphuric acid at
a temperature of 350º Fahr. By this
process the glycerine is decomposed, the fats are changed
into a dark, bard, pitchy mass, the result of the charring
of the glycerine and colouring matters — its final purification
being effected in a still, from which the air is excluded
by the pressure of super-heated steam. In 1854 this [-258-]
process was brought to its present perfect state by passing
this super-heated steam directly into the neutral fat, by
which means it was resolved into glycerine and fat acids,
the glycerine distilling over in company but no longer combined
with them. This was an immense step gained,
inasmuch as the glycerine thus for the first time obtained
pure, and in large quantities, was raised from being a mere
refuse product which the candle maker made every effort to
destroy, into a most important body, of great use in medicine
and the arts; indeed, like gutta-percha or vulcanised
India-rubber, it is no doubt destined to play a great part
in the affairs of the world, and is far more valuable than
its companion bodies, the stearic and oleic acids. In the
chemical laboratory little episodes of this kind are continually
occurring,— the rejected, despised, and unknown
refuse, being often led forth at last as the Cinderella. of
science. We may here mention that it is the presence of
this very glycerine in the old mould candle, and in the still
existing "dip," which produces the insufferable smell of
the candle-snuff. A candle when blown out exposes the
smouldering wick to the action of the atmosphere, and the
glycerine distills away in the smoke. Yet here we see as
much as six tons distilling at one time in one room without
the slightest smell, in consequence of the process taking
place in a vacuum. Imagine, good reader, what would be
your sensations sniffing at six tons of the concentrated
essence of candle-snuff!
The two acids, the hard stearic and the fluent oleic, have
still to be separated, as it is only the former which is, from
its high melting point, calculated to form the true candle
material. The cooled. fats, forming a thick lard-like sub-[-259-]stance,
having been cut in appropriate slices by means of
a revolving cutter, are then by an ingenious labour-saving
apparatus spread upon the surfaces of cocoa-nut mats,
which are taken away in trucks to the press-room. As
these pass in huge piles before you, the imagination may
picture a tea-party of Brobdingnagians, and these are the
countless rounds of brown bread and butter provided for
the occasion. In the press-room these piles are subjected
to hydraulic pressure, which slowly squeezes out the oleic
acid, leaving the stearic acid behind, in the form of thin,
hard, white cakes. These are re-melted in a huge apartment
filled with deep wooden vats, appropriate cups for the
monstrous bread and butter before mentioned. The arrangement
by which the melting process is carried on is
novel in the extreme. Into each vat a long coil of pipe
depends, which admits into the fatty mass a hissing tongue
of steam, which quickly liquefies it. The use of metal
boilers is precluded by the fact that, on account of the acid
oil to be acted upon, silver, as in the manufacture of pickles,
would be the cheapest that could be employed.
The stearic oil, or candle-making material; of the cocoa-nut
is extracted simply by pressure, no distillation or
acidification being required. The well-known "Composite
candles" of this form are made from a combination of this
oil at low melting point and the hard stearic acid of the
palm oil, their relative proportions varying according to
the varying condition of the price of each in the market.
We have yet to speak of the production of candle material
from the novel substance Petroleum, a natural product of
the kingdom of Burmah, where it wells up from the ground,
like naphtha, to which it bears a very striking resemblance. [-260-]
It is a mineral substance composed of a number of hydrocarbons,
varying in specific gravity and boiling points.
The preparation of this dark orange-coloured liquid is conducted
simply by distillation: a number of very different
products coming over at different temperatures, ranging
from 160º to 620º Fahrenheit. The first product to distil
is the extraordinary liquid termed sherwoodole, a detergent
very similar to benzine collas, the well-known glove-cleaner,
removing grease-stains like that liquid, but without leaving
any smell behind. A very beautiful lamp-oil, termed
Belmontine oil, is the next product. This oil burns with
a brilliant light, and, as it contains no acidifying principle,
it never corrodes, like other oils, the metal work of the
lamps. The two next products are light and heavy lubricating oils, used for lubricating spindles at a much cheaper
rate than the ordinary oils now in use. The last product
to distil is termed Belmontine, a new solid substance of a
most beautiful translucent white, somewhat resembling
spermaceti, and forming a candle of a most elegant appearance,
very similar to the paraffine lately distilled from
Irish peat. In addition to the candle-making materials
already mentioned, there are numerous others, which are
worked when they can be procured cheaply.
The candle-making material being now fit for moulding,
let us introduce the reader to this department of the manufactory.
A room, 127 by 104 feet, is fitted up throughout
its entire extent with parallel benches, running from one
end of the department to the other. In these benches
ranged close together in a perpendicular direction, are the
candle moulds. How many thousands of these may be
counted we scarcely like to say ; but, viewed from above, [-261-]
their open mouths must present the appearance of a vast
honeycomb, commensurate with the size of the room itself.
Along the top of each bench, 104 feet in length, there runs
a railway, and working on this railway is what may be
termed a candle-locomotive — a large car running on wheels,
containing hot candle material The wicks having been
adjusted truly, in the long axis of the mould, the locomotive
now advances, and deposits in each line of moulds
exactly enough material to fill them, proceeding regularly
from one end of the bench to the other, setting down at
different stations its complement of passengers. After a
sufficient time has elapsed to allow them to cool, preparations
are made to withdraw them from their moulds. This
is done in the most ingenious manner: in an apartment
close at hand an iron boiler of great thickness is filled with
highly compressed air, by means of a pump worked by a
steam-engine; pipes from this powerful machine communicate
with every distinct candle-mould, and convey to it a
pressure of air equal to 451bs. to the square inch, about the
surface of the diameter of a candle. These candle-moulds and the air-pump
constitute an immense air-gun, containing thousands of barrels, each barrelloaded with a
candle.· The turning of a cock by boys in attendance lets:
off these guns, and ejects the candles with a slight hissing
noise. This fusilade is going on all over the room throughout
the entire day, and in the course of that time no less
than 188,160 candle projectiles, weighing upwards of
fourteen tons, have been shot forth. The intelligence and
care with which the attendant boys catch these fatty
missiles is accounted for by the fact that Price's Patent
Candle Company rectify their labour as well as their raw [-262-]
material; the excellent schools established by the Managing
Directors, Messrs. Wilson, enabling them to select the
most careful lads for those departments requiring particular
attention.
The visitor should notice particularly the wicks of these
candles, as upon their method of preparation the abolition
of the snuffers, that grand reform in the matter of domestic
light, depends. These wicks, in the first place, are made
very fine, the high illuminating power of the stearic acid
enabling a. fine wick to give far more light than the coarse
wick of the common "dip." Again, the particular twist
given to the wick when it is plaited, and the wire with
which it is bound, causes it to project from the flame when
burning. Palmer's candle-wicks, it will be remarked, are
twisted upon each other, the relaxation of the twist as it
burns answering the same end — the projection of the
burning cotton through the flame and into the air, which
immediately oxidises it, or causes it to crumble away, thus
obviating the necessity of snuffing. Here we see an extraordinary example of the manner in which a very simple
improvement will sometimes interfere with a very large
trade, — the simple plaiting of a wick doing away with one
of the most extensive branches of hardware in Birmingham
and Sheffield.
The candles are sent forth into the market in pound
packets, packed in highly ornamental boxes. The manufacture
of these boxes is not the least interesting part of
the manufactory. In consequence of the duty on paper, it
was necessary to look about for some cheap substitute, and
deal was finally adopted. A plank, one foot wide by four
long, is planed into no less than 140 shavings of that size: [-263-]
these are pasted on one side with a very thin straw paper,
so as to form. the hinges for the sides. They are cut out
by a machine to the required sizes, and rapidly made up
afterwards by hand, the cost being truly insignificant. For
the manufacture of the night-light cases, the shavings are
rolled into a cylinder, pasted, and then out off to the required
lengths in a hand-lathe.